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Precast lightweight concrete wall panel machine

Extrusion Type Of Lightweight concrete Wall Panel Machine

Overview of precast wall panel Machine

We are the first to develop, design, and manufacture the extrusion type of precast lightweight concrete wall panel machines in China. This precast panel machine adopts the working principle of extrusion, which is essentially different from the traditional pulling mold machine, pushing machine, and vertical wall panel mold machine. The main advantage of this machine is the quality of the finished wall panel. The finished wall panel produced by it has a smooth surface without any wrinkles; the interior of the wall panel is dense and compact with high strength.

Work principle

The structure of the extrusion precast concrete wall panel machine is simple. It is mainly divided into three main parts: power system, extrusion system, and vibration system. First of all, the main motor of 5.5 to 11 KW is the power unit of the machine. The main motor transmits the power to the extrusion system through the gearbox. The extrusion part is composed of three to twenty extrusion augers. The number of augers depends on the size of the wall panel and the number of holes in the wall panels. The high-speed rotating augers extrude and compact the concrete material and transport it to the molding cavity of the machine. The upper part of the molding cavity is a vibration device. A high-frequency vibration motor vibrates and compacts the concrete in the molding cavity through repeated tamping of the vibration plate. The wall panels after extruded and vibrated were formed along with the moving of the machine.

Materials 

The raw materials suitable for this lightweight wall panel machine machine can be ordinary concrete or lightweight concrete, but no foamed concrete raw materials are required. This makes raw materials not restricted by region or country. Specifically, the raw materials of ordinary concrete are cement, sand, fly ash, and crushed stone. In addition to sand and stones, the composition of lightweight concrete lies in the selection of its aggregates. Generally, commonly used lightweight aggregates include various industrial slag, waste concrete building materials, ceramsite, volcanic rock, shale, expanded perlite, pumice, etc. But the wall panel made of ordinary aggregate is 30-40% heavier than the wallboard made of lightweight aggregate. The type of aggregate used depends on the specific situation of the customer.

precast concrete wall panel making machine

Extruder type of  concrete wall panel machine

Finished Wall panels made by concrete wall panel machine

lightweight concrete wall panel making machine

 The wall panels made by this precast lightweight concrete wall panel machine can be hollow or solid panels, but all are used for non-load-bearing purposes. These lihht weight wall panels are mainly used for internal and external partition walls in frame structure buildings, such as residential apartments, office buildings, shopping buildings, hospitals, workshops, etc. In addition, it can also be used for precast boundaries walls, foundation templates, etc. The standard wall panel width is 60 cm, and the wall panel thickness is 60 mm, 75 mm, 90 mm, 100 mm, 120 mm, 150 mm, 200 mm. The length or of the wall panel can be cut arbitrarily according to the construction required height. Of course, in addition to the above wall panels sizes, we can customize precast wall panel machines for making wall panels of different thicknesses or width according to the specific needs of customers. 

Precast wall panel production flow chart

concrete mixer for precast wall panel factory

Concrete Mixing

Concrete transportation

Concrete transportation

 Mixing concrete is the first process in the entire production process of precast wall panel machine

concrete feeding dumper for precast concrete plant

Concrete transportation

Concrete transportation

Concrete transportation

 The electric dumper  can transport concrete and feed to the precast lightweight concrete wall panel machine 

concrete wall panel machine

Wall panel extrusion

Concrete transportation

Wall panel extrusion

The Precast wall panel machine can produce 500 sqm wall panels per working day  

concrete wall panel cutting machine

Wall panel cutting

Wall panel Lifting

Wall panel extrusion

The wall panel can be cut to a certain length according to the actual construction needs.

precast wall panel machine production

Wall panel Lifting

Wall panel Lifting

Wall panel Lifting

 After 8-16 hours, the wall panel need to be lifted into vertical position for stacking  

concrete hollow core wall panel machine

wall panel stacking

Wall panel Lifting

Wall panel Lifting

 Every six wall panels are stacked in a pile which is easy to work of forklift 

precast wall panel making machine

Wall panel maintenance

Wall panel maintenance

Wall panel maintenance

 Wall panels need to be stacked and cured in the factory for 10-15 days before delivery 

precast hollow core wall panel making machine

wall panel delivery

Wall panel maintenance

Wall panel maintenance

 The qualified wall panels will be transported to the construction site 

concrete wall panel installation machine

Wall panel installation

Wall panel maintenance

Wall panel installation

 The wall panels can be applied for any frame structure buildings 

We supply full set of precast wall panel extrusion machine equipment

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HENAN WISHES -CHINA PRECAST MACHINERY MANUFACTURER

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